Zinc Oxide Plant in Hyderabad

Our state-of-the-art Zinc Oxide Plant uses advanced French Process (Indirect Method) technology to produce high-purity zinc oxide (99.5% to 99.9%). The fully automated PLC control system ensures consistent quality with minimal manpower (only 2-3 operators per shift). We provide complete turnkey solutions including site survey, foundation drawing, plant layout design, manufacturing, installation, commissioning, and operator training in Hyderabad.

The plant is designed to process various zinc raw materials including zinc metal, zinc dross, zinc ash, and zinc ingots, giving you the flexibility to choose cost-effective inputs without compromising on output quality. Our energy-efficient design saves up to 30% power compared to conventional plants.

📋 Complete Technical Specifications

Technology	French Process (Indirect Method)
Production Capacity	500 kg/day to 10,000 kg/day (customizable up to 20 TPD)
Purity Level	99.5% to 99.9% ZnO (as per ASTM D79 standards)
Particle Size	0.1 to 0.5 microns (consistent distribution)
Specific Surface Area	4-8 m²/g (BET method)
Whiteness	Min 95% (superior brightness)
Power Consumption	45 kW to 200 kW (energy efficient design)
Raw Materials	Zinc Metal, Zinc Dross, Zinc Ash, Zinc Ingots
Automation Level	Fully Automatic PLC with SCADA/HMI
Manpower Required	Only 2-3 skilled operators per shift
Installation Area	500-1000 sq. ft. (depending on capacity)
Installation Time	45-60 days from date of dispatch
Warranty	12 months comprehensive + lifetime technical support
Certifications	ISO 9001:2015, CE Certified
Export Compliance	Complies with international export standards

French Process Technology

The most advanced technology for zinc oxide manufacturing

Melting & Vaporization

High-grade zinc metal is melted and vaporized in a furnace at controlled temperatures (907°C to 1100°C)

Oxidation Chamber

Zinc vapor is oxidized in a combustion chamber with controlled air flow to produce ZnO particles

Cooling & Collection

Zinc oxide particles are rapidly cooled and collected through bag filters/cyclone separators

Packing & Dispatch

Final product is packed in HDPE bags/paper bags as per customer requirements

Key Features - Available in Hyderabad

Engineered for excellence with cutting-edge French Process technology

High Production Capacity

500 kg/day to 10,000 kg/day - customizable as per your requirements

Energy Efficient Design

Saves up to 30% power compared to conventional plants with heat recovery system

Fully Automated PLC Control

Advanced Siemens/Allen Bradley PLC with touch screen HMI for real-time monitoring

Low Maintenance Cost

Designed for easy maintenance with readily available spare parts nationwide

Environment Friendly

Advanced pollution control system with bag filters, scrubbers, and dust collectors

High Purity Output

99.5% to 99.9% ZnO purity meeting ASTM, ISO, and international quality standards

French Process Technology

Most advanced indirect method for superior quality zinc oxide with consistent particle size

Compact Space Saving Design

Requires only 500-1000 sq. ft. area for complete plant installation

High ROI

Payback period of 12-18 months based on current market rates

Safety Features

Multiple safety interlocks, emergency stops, and fire suppression system

Power Backup Ready

Compatible with generator and solar power systems

Remote Monitoring

IoT enabled remote monitoring and control via mobile app

Industrial Applications in Hyderabad

Trusted by industries across Hyderabad, Telangana and nationwide

Rubber & Tire Industry

Activator in rubber vulcanization process

Paints & Coatings

Anti-corrosion and UV protection properties

Electronics Industry

Used in varistors and electronic components

Agriculture Sector

Essential micronutrient in fertilizers

Pharmaceuticals

Used in ointments, creams, and sunscreens

Ceramics Industry

Glaze and frit manufacturing

Lubricants

Additive in extreme pressure lubricants

Solar Industry

Used in solar panel manufacturing

Why Sadhika Engineering in Hyderabad?

Your trusted partner for Zinc Oxide Plant solutions since 2010

25+ Years Experience

Decades of expertise in manufacturing industrial plants with proven track record

500+ Happy Clients

Trusted by businesses across India and internationally including many in Hyderabad

Pan India Installation

Successfully installed plants in 50+ cities including Hyderabad with local support

24/7 Technical Support

Round-the-clock technical support via phone, email, and remote access for uninterrupted production

ISO Certified

ISO 9001:2015 certified company with international quality standards

AMC Available

Annual Maintenance Contracts available for clients in Hyderabad with quick response time

Frequently Asked Questions

Everything you need to know about our Zinc Oxide Plant in Hyderabad

What is the price of Zinc Oxide Plant in Hyderabad?

The price depends on capacity and customization requirements. Our plants start from ₹50 Lakhs for 500 kg/day capacity and can go up to ₹5 Crores for 10,000 kg/day capacity. Contact us for a best price quote specific to Hyderabad. We also offer flexible payment terms and EMI options.

Do you provide installation support in Hyderabad?

Yes, we provide complete turnkey solutions including installation, commissioning, and operator training in Hyderabad. Our team will visit your site for survey, provide foundation drawings, install the plant, and train your operators. Complete installation takes 45-60 days from date of dispatch.

What raw materials can be used?

Our plant can process various zinc raw materials including zinc metal (99.5%+), zinc dross, zinc ash, zinc ingots, and zinc scrap. This gives you the flexibility to choose the most cost-effective raw material available in Hyderabad market.

What is the purity level of Zinc Oxide produced?

Our plants produce Zinc Oxide with purity levels up to 99.5% to 99.9%, meeting international quality standards (ASTM D79, ISO 9298). The consistent particle size (0.1-0.5 microns) and high whiteness (min 95%) make it suitable for rubber, ceramics, paints, pharmaceuticals, and electronics applications.

What is the warranty period?

We provide 12 months comprehensive warranty from the date of commissioning covering all mechanical and electrical components. We also offer lifetime technical support and annual maintenance contracts (AMC) for clients in Hyderabad with 24-hour response time.

Do you export to other countries?

Yes, we export our Zinc Oxide Plants to UAE, Saudi Arabia, Oman, Qatar, Kuwait, Bahrain, South Africa, Kenya, Tanzania, Bangladesh, Nepal, Sri Lanka, Indonesia, and many more countries. We provide complete export documentation and international installation support.

Zinc Oxide Plant in Hyderabad